BuckMaster 21 Installation Manual

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BuckMaster
AIR-TIGHT
ZERO CLEARANCE FIREPLACE
INSTALLATION/OPERATOR’S MANUAL
FOR YOUR SAFETY - Do not store or use gasoline or other flammable vapors and liquids in
the vicinity of this or any other appliance.
Manufactured by New Buck Corp. Effective April, 2003
Spruce Pine, NC 28777
IMPORTANT: INSTALLATION MUST BE MADE IN
ACCORDANCE WITH STATE AND LOCAL ORDINANCES
WHICH MAY DIFFER FROM THIS INSTALLATION
MANUAL.
CAUTION: READ RULES FOR SAFE
OPERATION AND INSTRUCTIONS
BuckMaster
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Summary of Contents

Page 1 - BuckMaster

BuckMaster AIR-TIGHT ZERO CLEARANCE FIREPLACE INSTALLATION/OPERATOR’S MANUAL FOR YOUR SAFETY - Do not store or use gasoline or other flammable vapo

Page 2

8 HOT AIR DUCT INSTALLATION The BuckMaster Fireplace can be used to heat a single room or an entire house. The diagrams on this and the following thr

Page 3 - TABLE OF CONTENTS

9 TYPICAL DUCTWORK LAYOUT FOR CENTRAL HEATING Approved for United States and Canada NOTE: DUCT WORK MAY BE RUN OVERHEAD OR

Page 4

10 CENTRAL HEATING DUCT SYSTEM CLEARANCES All hot air ductwork must be 8" diameter B-Vent through the initial wall or ceiling penetration. Single

Page 5 - INTRODUCTION

11 OPTIONAL HOT AIR DUCT KIT 2 - 8" diameter, 12" lengths, B-Vent 2 - 8" diameter 90o elbows, B-Vent OPTIONAL 10" x 10" GR

Page 6 - CHIMNEY CONSIDERATIONS

12 FLUSH FIREPLACE INSTRUCTIONS WHEN INSTALLED WITH 8" DUCT KIT 1. Fit a 90o elbow to the to of each duct sections. Push down firmly to snap lo

Page 7

13 FRAMING-IN AND FINISHING INSTALLATION The BuckMaster fireplace has been designed so it can be framed-in using standard combustible building materia

Page 8 - INSTALLING THE CHIMNEY

14 FIREPLACE DIMENSIONS (in inches) NOTE: Rough opening size: 38 1/2" WIDE x 52" HIGH

Page 9 - 8" WARM AIR OUTLETS

15 NON-COMBUSTIBLE FACING CUT-OUT DIMENSIONS Required for tile or marble facing SET-BACK FOR FACING OPTIONS

Page 10 - HOT AIR DUCT INSTALLATION

16 ROUGH OPENING DIMENSIONS ROUGH FRAMED FLOOR LEVEL INSTALLATION SHOWN WITH OPTIONAL 10" x 10" GRILL KIT HEADER DETAIL ROUGH FRAMED RAI

Page 11

17 FINISHING DETAILS AND OPTIONS PARTIALLY OVERLAPPED NON-COMBUSTIBLE FACING FINISHING HEARTH: A non-combustible hearth (e.g. ceramic tiles, stone,

Page 13

18 STANDARD FORCED AIR FAN WIRING OF FAN SHOULD BE PERFORMED BY A QUALIFIED ELECTRICIAN. The forced air fan comes factory installed and includes the

Page 14

19 DOOR HANDLE INSTALLATION 1. Screw wooden handle onto shank and insert into door. 2. Secure with locking nut. 3. Slide on washer and latch cam

Page 15 - INSTALLATION

20 NEVER BURN COLORED PAPER, PAINTED WOOD, WOOD WITH NAILS, ETC. THESE MATERIALS CONTAIN COMPOUNDS THAT WILL DAMAGE THE UNIT’S CATALYTIC COMBUSTOR. Do

Page 16 - NOTE: Rough opening size:

21 STARTING A FIRE: 1. Pull out the two slide draft controls so they are fully open. 2. Open the by-pass damper by giving the handle at the top ce

Page 17 - SET-BACK FOR FACING OPTIONS

22 3. Door frame - The gold plated frame should be cleaned with appropriate metal cleaner. Do not use steel wool or other abrasives. 4. Creosote -

Page 18 - ROUGH OPENING DIMENSIONS

23 NOTE: If you have installed a brick solder course over the top grill, the catalytic combustor must be removed through the firebox. 1. Remove fir

Page 19

24 BY-PASS DOOR REPLACEMENT All materials subjected to high temperatures will eventually breakdown. If during regular inspection of the firebox you d

Page 20 - STANDARD FORCED AIR FAN

25 ITEM DESCRIPTION PART # ITEM DESCRIPTION PART # 1 Top Grill PO CL60-89787 13 Optional 8" Hot Air Duct x 12" N/A* 2 By-pass Hand

Page 21 - DOOR HANDLE INSTALLATION

26 ITEM DESCRIPTION PART # ITEM DESCRIPTION PART # 25 Inner Top PS CL60-24160 42 Glass Rope RP FTV125X1.00GA 26 Back Insulation N/A 43 D

Page 22 - ON THERMOSTAT

27 ITEM DESCRIPTION PART # 57 Rear Offset Brackets PS CL60-24040 58 Slide Plate PS CL60-24034 59 Compression Springs PH 141SPRING 60 3/16&qu

Page 23 - STARTING A FIRE:

1 TABLE OF CONTENTS INTRODUCTION ... 3 GEN

Page 24 - PROPER FUEL SELECTION

28 NEW BUCK CORPORATION (NBC) “LIMITED WARRANTY” FOR THE BuckMaster STOVE PLEASE READ THIS WARRANTY CAREFULLY PRODUCTS COVERED This warranty covers

Page 25 - INSIDE VIEW OF FIREBOX TOP

If for any reason you are dissatisfied with the suggested procedures, you may contact us in writing at: New Buck Corporation Customer Service Dep

Page 27

3 INTRODUCTION Thank you for your purchase of the BuckMaster Zero-Clearance Fireplace. By following the instructions in this manual you can be assur

Page 28

4 CLEARANCES TO COMBUSTIBLES HOT AIR DISTRIBUTION The high BTU output of the BuckMaster fireplace makes it an excellent heat source. The diagrams on

Page 29 - PS CL60-24040

5 INSTALLATION PARTS NEEDED CHECKLIST: 1. BuckMaster Fireplace 2. Hot air duct kit 3. 6" wide steel floor safety shield 4. Approved Chimney in

Page 30 - NEW BUCK CORPORATION (NBC)

6 INSTALLING THE CHIMNEY Follow chimney manufacturer’s instructions for proper installation. Be sure the chimney is equipped with the corresponding an

Page 31

7 COMBUSTION AIR DUCT It is required that a separate source of outside combustion air be provided for all installations. This is particularly importan

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